Linqing Meifule Precision Bearing Co., Ltd. was established in 2013 and is located in the Bearing Industry Park of Yanjing Town, Linqingshi City, which is known as the “Bearing Capital of China”. It is a specialized bearing enterprise integrating research and development, production and sales. As a benchmark enterprise in the local manufacturing industry, the company has demonstrated the responsibility of small and medium-sized manufacturing enterprises by strengthening the safety management system and promoting the standardization of safety in the bearing industry in recent years.
I. Construction of the Full Chain Safety Management System
1. Digital Production Monitoring System: Relying on the self-built “Bearing Production Data Cloud Platform”, the company realizes real-time monitoring of 21 safety indicators such as equipment operation status, workshop temperature and humidity, and dust concentration. Abnormal data triggers an automatic alarm mechanism. In 2024, the system intercepted 37 cases of equipment overheating hazards and 12 alerts of excessive dust concentration.
2. Implementation of the Dual Prevention Mechanism: A graded control list containing 56 risk points was established, and the “pre-job dual confirmation” system (equipment status confirmation + protective equipment confirmation) was implemented for high-risk processes such as grinding and heat treatment. In 2025, the “Position Safety Operating Manual” was updated, and an emergency drill module for preventing mechanical injuries was added.
II. Safety Innovation Practice Cases
1. Investment in Intelligent Transformation: The company introduced CNC grinding machines with automatic emergency stop function and equipped with infrared human body sensing devices, achieving power-off protection within 0.3 seconds when personnel enter dangerous areas. The intelligent warehousing system simultaneously renovated, reducing the risk of manual handling through AGV carts for transportation.
2. Breakthroughs in Green and Safe Processes: A low-volatile water-based cutting fluid was developed to replace traditional oil-based coolant, reducing the concentration of volatile organic compounds in the workshop by 78%, effectively preventing occupational disease risks.
III. Industry Collaboration and Demonstration Effect
As a member of the Linqingshi Bearing Industry Alliance, its unique “123 Safety Morning Meeting System” (1-minute case warning, 2-minute risk reminder, 3-minute responsibility confirmation) has been promoted among peers in the city.
The latest third-party assessment in April 2025 showed that the company’s work-related injury accident rate remained zero for three consecutive years, and the equipment failure downtime decreased by 42% compared to the previous year. Company manager Yan Qinglong said: “We plan to complete the intelligent transformation of all old equipment by 2026 and increase the proportion of safety investment to 3.5% of annual revenue.” Our company’s practice demonstrates that traditional manufacturing can achieve a dual improvement of safety and efficiency through technological innovation and management reform, providing a replicable sample for the transformation and upgrading of regional industrial clusters.